Hybrid Strategy in Providing the Paint Industry
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Hybrid Strategy in Providing the Paint Industry
first priority should be to seek to reduce lead times since the variability of demand is almost certainly outside the organisation’s control. Lead-time reduction would enable the applica- tion of agile solutions. However, if lead times cannot be reduced the next option is to seek to create a hybrid lean/agile solution. These hybrid solutions require the supply chain to be ‘de-coupled’ through holding strategic inventory in some generic or unfinished form, with final configuration being completed rapidly once real demand is known. This is the classic ‘postponement’ strategy. An alternative form of postponement where the final physical configuration cannot be delayed is to postpone the actual distribution of the product by holding it in fewer (or even only one) locations and using express transportation to move it to the final market or point-of-use once actual demand is known. The goal of a hybrid (or ‘leagile’ as it is sometimes termed) strategy should be to build an agile response upon a lean platform by seeking to follow lean principles up to the de-coupling point and agile practices after that point.3 Figure 5.3 illus- trates this idea.
A good example of a de-coupling point enabling a lean/agile hybrid strategy is provided by the paint industry. Today, consumers can be offered customised solutions in terms of the colour of paint through the use of paint mixing machines located in retail outlets. The retailers only need to stock a relatively small number of base colours to provide an almost infinite number of final colours. Thus the paint manufacturer can utilise lean processes in producing base colours in volume but can provide an agile and timely response to end users. This example also illus- trates the principle of seeking to reduce complexity whilst providing the requisite level of variety that the market demands. To be truly agile a supply chain must possess a number of distinguishing char- acteristics, as Figure 5.4 suggests. Firstly, the agile supply chain is market-sensitive. By market-sensitive is meant that the supply chain is capable of reading and responding to real demand. Most organisations are forecast-driven rather than demand-driven. In other words, because they have little direct feed-forward from the marketplace by way of data on actual customer requirements, they are forced to make forecasts based upon
- Forecast at generic level • Economic batch quantities • Maximise efficiencies
- Demand driven • Localised configuration • Maximise effectiveness
Strategic inventory
Lean Agile
Figure 5.3 The de-coupling point
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The lab will consist of building a state machine that counts from 0 to 9 and wraps back around to 0 — a BCD (decimal) counter. . Lab #4:
Part A) Required: Design and simulate a decimal counter using the VHDL test bench file genericclocktest.vhw above. Design and simulate your decimal (BCD) counter schematic in a separate project. You should then load and test each of your labs 2, 3 and BCD counter schematic designs in the logic board by themselves. Then create a new, hierarchical project design. First create a top level schematic. You could start from the “wires” project, and add schematics to the design by using the “add source” in ISE. Then use the design utility to make each of the designs into a schematic symbol. The top level schematic will be your block diagram, and each block will be the symbol corresponding to a given schematic. Once your BCD counter simulation is working, add the BCD to seven segment decoder from lab #2 to this project to display the count on the seven segment LED: 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5… You can test your counter using the 2Hz clock from the clock divider in the HelloWorld project to drive the clock input of your decimal counter. The final part of the Lab 4 design will be your BCD counter feeding your BCD to Red ID converter feeding your BCD to seven segment decoder. When the combination runs in the board, it will display your Red ID number continuously, one digit at a time.
I have the seven segment decoder and the bcd counter designs.
i have also the test bench file.
Hybrid Strategy in Providing the Paint Industry
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